Capabilities
For EV battery cold plates and related structural parts, we handle mold development, stamping, laser cutting, 3600T die casting, CNC machining and CMM inspection in-house. Welding, brazing and surface treatment are completed with qualified supply-chain partners as part of product supply and custom manufacturing.
Mold & tooling
Cold plate forming molds, tooling and gauges, with DFM evaluation and fast mold modification.
Forming & cutting
Sheet-metal stamping, combined with fiber laser cutting for profiles, hole patterns and port cut-outs.
Die casting & CNC
3600T die casting for structural and cast parts; CNC machining holds flatness, hole position and port accuracy.
Inspection & traceability
CMM measurement, dimensional and visual inspection, plus flatness and leak testing per project requirements.
Cold plate molds developed in-house
The mold determines the forming accuracy, channel consistency and production cost of a cold plate. Our in-house mold design and manufacturing team covers forming molds, tooling and gauges for cold plates, and can join DFM analysis early in a project to shorten development time and reduce the risk of mold changes.
Sheet-metal forming for cold plate channels
Stamping is the key step that forms the channels and outer shape of a cold plate. Our process is built around aluminum sheet, with the forming method selected according to sheet thickness, channel type and structural requirements to balance forming quality, efficiency and batch consistency.
Fiber laser cutting for profiles, holes and ports
Fiber laser cutting suits the blanking of complex panels, profiles and non-standard hole patterns. Compared with dedicated blanking dies, laser cutting is more flexible, which supports design iterations during prototyping and small-batch production.
3600T die casting for structural parts
Beyond cold plate panels, our 3600T die casting capability covers cold-plate related structural parts, brackets and cast components built to drawing. Combined with in-house CNC machining and inspection, cast parts move through one production sequence for both prototypes and volume supply.
CNC machining for flatness, holes and ports
CNC machining finishes flat faces, hole patterns, ports and mounting surfaces, and also machines die-cast parts and tooling components. Linked with stamping and laser cutting, it takes a part from sheet to finished product with controlled tolerances.
Inspection data behind every batch
Inspection runs through incoming material, processing and finished parts. CMM capability is used for key dimensions, hole positions and geometry; appearance and flatness are accepted to drawing requirements; leak testing and other tests are performed to project agreements, with inspection data archived by batch.
Equipment for cold plate manufacturing
The main equipment categories and capability focus are listed below. Capacity and scheduling are confirmed during project discussions.
| Equipment category | Main capability | Main use |
|---|---|---|
| Die casting | 3600T die casting cell | Cold-plate related structural and cast parts |
| Stamping | Aluminum sheet stamping | Cold plate channel and outer form |
| Laser cutting | Fiber laser cutting | Complex profiles, hole patterns and ports |
| CNC machining centers | Flat faces, holes and ports | Finishing and die-cast part machining |
| Mold making | Mold manufacturing and repair | Forming molds, tooling and gauges |
| Inspection | CMM, dimensional and visual inspection | Key dimensions, geometry and appearance |
Welding, brazing and surface treatment are completed by long-term supply-chain partners, with key milestones inspected to project requirements.
From your drawing to volume delivery
Build-to-print, build-to-sample and technical agreements are all supported, covering complex panels, special channels, non-standard ports and die-cast structural parts that go with the cold plate.
Drawings & samples
Receive drawings, samples or technical agreements and confirm the project scope
Process review
DFM analysis, material and process route recommendations
Tooling & prototypes
Mold development, prototype build and validation
Inspection & sign-off
Dimensions, appearance, flatness and leak testing as required
Volume delivery
Pilot runs and volume supply
Not every requirement needs a mold. At the prototype stage, laser cutting and CNC machining can validate the structure before you commit to production tooling.
Discuss custom manufacturingNeed cold plate products or custom manufacturing?
Send us your drawings, operating conditions, material and volumes, and we will come back with a process route, prototyping plan and quotation.